You are here: Do All Automatic Riveting Machines Need Customization? How to Choose Standard vs Non-Standard - BISUDI
Do all automatic riveting machines need customization? How to choose between standard and non-standard machines
Not every automatic riveting machine needs customization. The industry usually combines a "standard main unit + non-standard tooling": common rivet specifications and ordinary stations can use a standard machine for fast delivery; non-standard design is only needed when the rivet is special, the product structure is special, or line integration is required. Distinguishing the two both saves cost and secures lead time.
I. Difference between standard and non-standard machines
| Comparison Item | Standard Model | Non-standard Custom Model |
|---|---|---|
| Rivet specification | Covers common blind rivet specifications | Special head diameter/length/material or rivet nuts |
| Delivery method | Quick direct nationwide shipment from stock | Scheduled after solution design, assembly and commissioning |
| Price basis | Factory direct one-price | Separate quotes for design, purchased parts and assembly |
| Tooling configuration | Standard nozzles; nozzle change compatible with nearby specs | Custom channels, fixtures, worktables, dual gun/robot |
| Applicable scenarios | Multi-variety small batch, general sheet-metal cabinets | Dedicated product mass lines, fixed points, whole-line integration |
II. When a standard machine is enough
Customers whose rivets are industry-common specs, whose product point distribution is ordinary, who mainly work with handheld or fixed stations, and who have medium output or frequent multi-variety changeover should prioritize the standard machine. It delivers fast, costs little and moves flexibly, first replacing the "manual nail insertion and loading"; most lines pay back in 2-6 months; later, as output rises, add machines or upgrade to dual-gun or robot stations, supporting phased investment.
III. When non-standard customization is mandatory
Special rivets:Large head diameter, extra-long/extra-short, stainless or structural rivets require custom channels and increased pulling force (common models about 12,800N, larger can be customized).
Special product structure:Too-small point spacing, deep cavities, edge positions and irregular workpieces require custom gun-head shapes and fixtures.
High efficiency requirements:Standardized shell mass lines commonly use the one-out-of-two dual gun, with two guns in parallel and efficiency nearly doubled.
Whole-line automation:Fixed-point large-batch workpieces such as battery trays and automotive parts use robotic riveting cells with automatic nail feeding, automatic riveting and line linkage.
IV. Recommended selection process
First send the rivet specs, workpiece drawings and output requirements to the manufacturer for a "standard/non-standard determination"; BISUDI can judge within about 10 minutes of receiving the materials whether an in-stock standard machine is available; for non-standard needs, it gives a configuration plan, itemized quotation and lead time, and can arrange an on-site trial to confirm the solution with measured data before signing the contract. Automotive parts, new energy and similar industries have large batches and a high non-standard ratio; seeNew Energy Vehicle Parts Riveting Case。
V. Standard/non-standard tendency by industry
| Industry Belt | Typical Need | Standard/Non-standard Tendency |
|---|---|---|
| Automotive parts industry | Batch riveting of parts, rivet nuts | High non-standard ratio such as dual gun and robot cells |
| Electronic chassis/cabinet industry | Multi-spec panels, cabinet frames | Mainly standard handheld/fixed, changeover capability matters |
| New energy industry | Battery trays, photovoltaic frames | Robotic riveting cells, high-pulling-force customization |
| Sheet metal/power distribution/home appliance industry | Cabinets, shells, brackets | Mainly standard machines, a small amount of fixture customization |
This is only an overall tendency; the final basis is still the rivet specification and workpiece structure. The same factory may use both standard and non-standard machines: standard machines at general stations ensure flexibility, while dual-gun or robot cells on dedicated mass lines pursue cycle time; relevant industry solutions can be found on themanufacturersite by industry.
The standard model's advantage is certainty: mature configuration, in-house stock, fast shipping and transparent pricing, suiting quick launch; the non-standard model's advantage is a closer fit to dedicated products with higher cycle and yield ceilings. In practice many customers use a "standard machine as the base + non-standard for key dedicated lines" combination, both controlling first investment and ensuring main-product efficiency, with the two equipment types sharing one after-sales and parts system.
Standard vs Non-standard FAQ
Standard/Non-standard FAQ
BISUDI supports 7-day return and 15-day exchange for non-human-caused problems; it is recommended to send specs or samples for confirmation before purchase, and nationwide customers can first take a free on-site trial.
Yes. The common path is phased investment of "handheld pilot - fixed station - dual-gun/robot station"; the main-unit platform retains expansion capability, subject to the specific model.
Non-standard work is quoted item by item per actual workload; whether it is worthwhile requires calculating the full account with labor savings, yield and capacity, and trial data can support the payback calculation.
The main-unit platform usually has expansion room and can add channels, replace gun groups or add a fixed table; but dual-gun and robot integration involve structural and control modification, so state the mid-to-long-term plan before purchase - selecting once is less hassle.
Nationwide customers: send specs for a 10-minute standard/non-standard determination and quote
Standard machines ship nationwide from stock, non-standard machines are quoted openly per workpiece, consultation hotline +86 13556668682.
Further reading:Can Automatic Riveting Machines Use Rivets of Any Specification · How Long to Customize an Automatic Riveting Machine · Common Types of Automatic Riveting Machines
Previous 
