You are here: Battery Tray / Storage Cabinet / Inverter Riveting Solutions
New Energy · Li-ion Storage Automatic Riveting Machine · Battery Tray / Storage Cabinet / Inverter Riveting Solutions
As new-energy installed capacity and the storage industry grow, demand for battery trays, PACK module brackets, storage and battery-swap/charging cabinet frames, PV inverter enclosures and PV brackets is rising fast. These workpieces widely use aluminum profiles, aluminum sheet and galvanized sheet, and need sealed, reliable, removable and rust-proof blind-rivet and rivet-nut joints. BISUDI provides robotic/gantry riveting stations, dual-motor rivet nut tools and dual-gun riveting machines, with free on-site trials for new-energy and storage enterprises nationwide.
Typical Workpieces & Solutions
| Workpiece | Common Fasteners | Recommended Solution |
|---|---|---|
| Battery trays, PACK brackets | M5-M10 rivet nuts, Ø4.8-6.4 rivets | Robotic / gantry riveting station |
| Storage cabinets, battery-swap/charging cabinet frames | M6-M12 rivet nuts | Rivet nut tool + dual-gun riveting machine |
| PV inverters, outdoor cabinets | Waterproof rivets, stainless-steel parts | Stainless-steel-specific / dual-gun model |
| PV brackets, combiner boxes | Thick plate / square tube, outdoor rust-proof | High-pull-force riveting machine |
New-energy Joining Focus
| Focus Area | Details | BISUDI Approach |
|---|---|---|
| Sealed & waterproof | Strict requirements for outdoor and battery parts | Sealed rivet + structural adhesive combination verified |
| Dissimilar metals | Prevent galvanic corrosion in aluminum/steel joints | Isolation in selection and matched rivet material |
| Reliable internal threads | Tapping aluminum prone to stripping | Rivet nuts cold-formed, repeatedly removable |
| Mass-production error-proofing | Missed rivets affect safety | Count to target, IO to MES |
Solution Highlights
Mass-production trays use robotic/gantry stations with sealing and pull-off verification; storage and battery-swap/charging cabinets use handheld dual-motor rivet nut tools; outdoor cabinets and PV brackets use waterproof/stainless and high-pull-force models.
Storage and battery-swap/charging cabinet frames originally relied mainly on tapping plus bolts, with frequent thread stripping and on-site rework. After deploying 3 dual-motor rivet nut tools and 2 dual-gun riveting machines, internal threads in frames and doors were formed in one stroke and repeatedly removable, labor per cabinet fell by about one third, and complaints about outdoor-cabinet waterproofing and rust decreased.
FAQ
Specs are chosen by cross-section wall thickness with pull-off verification; sealing surfaces are achieved through a combination of structural adhesive, sealing rings and riveting, verified as a whole to your process during the trial.
Dual-motor high-force models cover M10-M12 rivet nuts and aluminum profiles; during the trial we test on site with the thickest plate and largest size, using a robotic/gantry station if needed.
We use stainless-steel or waterproof rivets with matched rivet nuts, plus aluminum/steel isolation; during the trial we verify corrosion protection and waterproofing to outdoor conditions.
Related:Robotic Rivet Nut Tool · Robotic Riveting Cell · NEV Auto-Part Solutions
Li-ion storage customers: book sampling
Provide drawings of battery trays, storage cabinets or inverters, plate thickness and fastener specs; an engineer will come on site to test pull force, sealing and cycle time.
Service Process
- 1. Process ConfirmationMaterial, plate thickness, joint points and appearance requirements
- 2. On-site TrialEngineer brings a matched model to your factory for sampling
- 3. Threads / Error-proofingVerify rivet nut and counting-IO solution
- 4. Line IntegrationBench-top / suspended / in-line / robotic mounting
- 5. Spare Parts SupportFull set of nozzles, 1-year warranty, factory-stocked parts
